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Electronic waste is a global issue brought about by the short lifespan of electronics. Viable methods to relieve the inundated disposal system by repurposing the enormous amount of electronic waste remain elusive. Inspired by the need for sustainable solutions, this study resulted in a multifaceted approach to upcycling compact discs. The once-ubiquitous plates can be transformed into stretchable and flexible biosensors. Our experiments and advanced prototypes show that effective, innovative biosensors can be developed at a low-cost. An affordable craft-based mechanical cutter allows pre-determined patterns to be scored on the recycled metal, an essential first step for producing stretchable, wearable electronics. The active metal harvested from the compact discs was inert, cytocompatible, and capable of vital biopotential measurements. Additional studies examined the material’s resistive emittance, temperature sensing, real-time metabolite monitoring performance, and moisture-triggered transience. This sustainable approach for upcycling electronic waste provides an advantageous research-based waste stream that does not require cutting-edge microfabrication facilities, expensive materials, and high-caliber engineering skills.

Paper, an inexpensive material with natural biocompatibility, non‐toxicity, and biodegradability, allows for affordable and cost‐effective substrates for unconventional advanced electronics, often called papertronics. On the other hand, polymeric elastomers have shown to be an excellent success for substrates of soft bioelectronics, providing stretchability in skin wearable technology for continuous sensing applications. Although both materials hold their unique advantageous characteristics, merging both material properties into a single electronic substrate reimagines paper‐based bioelectronics for wearable and patchable applications in biosensing, energy generation and storage, soft actuators, and more. Here, a breathable, light‐weighted, biocompatible engineered stretchable paper is reported via coaxial nonwoven microfibers for unconventional bioelectronic substrates. The stretchable papers allow intimate bioconformability without adhesive through coaxial electrospinning of a cellulose acetate polymer (sheath) and a silicone elastomer (core). The fabricated cellulose‐silicone fibers exhibit a greater percent strain than commercially available paper while retaining hydrophilicity, biocompatibility, combustibility, disposable, and other natural characteristics of paper. Moreover, the nonwoven stretchable cellulose‐silicone fibrous mat can adapt conventional printing and fabrication process for paper‐based electronics, an essential aspect of advanced bioelectronic manufacturing.

Tissue interfaced electronics have become promising candidates for transcending beyond conventional diagnostic technology, enabling chronic, quantitative health monitoring possibilities; however, these systems have primarily relied on impenetrable materials that contribute to the mechanical and physical mismatch of bioelectronic interfaces. Inspired by the soft mechanics and physical architecture of the epidermal extracellular matrix, this study presents a 3D microporous, fibrous mesh of polydimethylsiloxane for epidermal electronics. The resulting elastic microfiber mat, exhibits a minimal mechanical footprint with analogous viscoelastic behavior, cytocompatibility, and biofluid‐permeable interface capable of small molecule, gas, and transdermal water diffusion. Electrocardiography electrodes heterogeneously integrate within the synthetic electronic‐extracellular matrix (e‐ECM) membrane and achieve chronic high resolution biopotential monitoring during typically debilitating environments (e.g., vigorous sweating) for conventional bioelectronics. The e‐ECM platform provides a substrate template for open‐mesh electronics, enabling advanced implementations in long‐term quantitative analysis monitoring for wearable and implantable devices.

A collection of materials and device architectures are introduced for thin, stretchable arrays of ion sensors that mount on open cellular substrates to facilitate solution exchange for use in biointegrated electronics. The results include integration strategies and studies of fundamental characteristics in chemical sensing and mechanical response. The latter involves experimental measurements and theoretical simulations that establish important considerations in the design of low modulus, stretchable properties in cellular substrates, and in the realization of advanced capabilities in spatiotemporal mapping of chemicals' gradients. As the chemical composition of extracellular fluids contains valuable information related to biological function, the concepts introduced here have potential utility across a range of skin‐ and internal‐organ‐integrated electronics where soft mechanics, fluidic permeability, and advanced chemical sensing capabilities are key requirements.